Buy Custom Shorty Wetsuits | Summer Springsuit Neoprene Fabric Supplier

As a surf shop owner or a brand manager, you know the shorty wetsuit (or springsuit) is a staple of summer. It's the go-to choice for customers looking to take the edge off a cool morning breeze or enjoy longer sessions in temperate water.

But not all shorties are created equal. You've seen the difference. Some are incredibly soft, flexible, and feel like a second skin. Others are stiff, chafe at the neck and arms, and feel more like a restrictive rubber vest than a high-performance garment.

What's the secret to creating a shorty that customers will love to wear?

The answer lies in choosing the right combination of materials and construction specifically for warm-water applications. It's not just about a lower price; it's about maximizing comfort and flexibility.

As a direct manufacturer that engineers these garments, let's break down the anatomy of a superior summer springsuit, so you can provide your customers with a product that defines warm-water comfort.

Deconstructing the Perfect Shorty: A System of Flexibility and Comfort

A shorty wetsuit is designed for one primary purpose: to provide maximum freedom of movement with a minimal layer of warmth. The key decisions in its construction are different from those for a cold-water fullsuit.

1. The Neoprene Thickness: 2mm is the Gold Standard

For a summer springsuit, a 2mm thickness (often 2/2mm, meaning 2mm on both the torso and limbs) is the ideal choice.

• Why not thicker? A 3mm shorty is often too warm for its intended use and sacrifices too much flexibility.

• Why not thinner? Less than 2mm offers very little insulation and can lack the durability needed for a watersports product.

2mm neoprene provides the perfect barrier against wind chill and cool water without causing overheating.

2. The Neoprene Foam: Flexibility is King

While a cold-water suit demands 100% CR foam for its compression resistance, a shorty has different priorities. Here, the "hand feel" and flexibility are paramount.

• Premium 100% CR (Chloroprene Rubber): This foam offers the absolute best in flexibility, softness, and durability. A shorty made from CR feels incredibly supple and high-end. It provides the ultimate user experience.

• High-Quality SCR Blend: A good SCR blend (with 50%+ CR content) can provide an excellent balance of great flexibility and a more competitive price point. It will feel significantly softer and more flexible than a cheap, low-grade blend.

• Budget SBR Foam: While cost-effective, SBR is noticeably stiffer and less comfortable. It's a viable option for very basic, entry-level, or rental suits, but it does not provide a premium feel.

For a shorty, where comfort is the main selling point, investing in a more flexible foam like CR or a high-quality SCR blend makes a tangible difference.

The Second Critical Element: The Right Seam for the Job

For a warm-water shorty, the seam construction is all about comfort and durability, not waterproofing. The ideal choice is the Flatlock Stitch.

Here's how it works:
The two edges of the neoprene are laid next to each other, and a series of interlocking threads are stitched through both layers, creating a flat, breathable, and very strong seam.

• Why is it perfect for a shorty?

  • Comfort: The seam lies flat against the skin, preventing chafing.

  • Breathability: The small holes created by the stitch allow a tiny amount of water to pass through, which is desirable in warm water to prevent overheating.

  • Strength: It's an incredibly durable stitch that can withstand a lot of stress.

Using a more expensive, waterproof GBS seam on a shorty is unnecessary and counterproductive, as it can make the suit too warm.

The Factory Advantage: Engineering Your Perfect Summer Wetsuit

This is where partnering with a specialist manufacturer like Source Neoprene Custom becomes your competitive advantage.

We don't just sell you a generic shorty. We work with you to engineer a warm-water garment to your exact specifications.

• We Use the Right Materials for the Job: We build our shorties with flexible neoprene foams and comfortable, durable flatlock seams as our standard.

• Full Customization: We can help you choose between CR and a high-quality SCR blend to meet your performance and price targets. We can customize the entry system (chest zip or back zip), use high-stretch fabrics, and print your brand's logos with perfect clarity.

• Direct-from-Factory Quality Control: As the direct manufacturer, we control every step of the process. We ensure every suit that leaves our facility meets the highest standards for comfort, construction, and performance.

Stop selling a one-size-fits-all solution. Let's work together to build a summer springsuit that your customers will choose for its superior comfort and flexibility.

Ready to create a custom shorty wetsuit that defines summer performance?

→ Email Kevin at kevin@neoprenecustom.com to start a technical consultation and discuss your custom design.

→ Visit our website https://source.neoprenecustom.com to learn more about our wetsuit manufacturing capabilities.